MRO Operations
Zero-failure programs where certification, partners, and supply chains must execute against gated evidence.
This interactive experience is the shipped product itself — the same application code customers run in production, mounted read-only in your browser over a real sample journey. Not a video, not a mockup: because the demo and the product are one codebase, it can never drift from the real thing.
Inside this journey
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Qualification
Confirm budget window, decision-makers, regulatory constraints, and planned heavy-check timelines before committing to full discovery.
Qualification Questions
Budget window
- So we make the best use of your time — do you have an allocated budget window for upcoming heavy checks? If so, which annual spend range is closest?
Decision-makers and governance
- Which roles will need to approve or sign a maintenance agreement for these checks?
- If available, please name the primary economic approver or provide a contact role/email (one-line).
Regulatory and compliance constraints
- Are there regulatory approvals, airworthiness authority conditions, or customs/export controls that could affect scheduling, parts provisioning, or transfer of technical records?
- If yes or unsure, please briefly list the required approvals, deadlines, or the team owning them.
Planned heavy-check timelines
- Do you have aircraft and heavy-check windows planned in the next 12–18 months? Please list aircraft types, counts, and approximate months.
- How firm are those dates?
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Outcome Discovery
Align on maintenance objectives, stakeholder roles, target turnaround times, parts SLA requirements, and success metrics.
Discovery Questions
Starting with your heavy-check calendar
- Tell me which aircraft types and how many airframes you expect to slot for heavy maintenance in the next 12 to 18 months.
- How fixed are your planned check dates, are they target windows or locked dates?
- Who owns the scheduling decision on your side, and which roles must sign off to move a slot?
- If your preferred slot shifts by more than four weeks, what single outcome would make you walk away from engaging an external provider?
When schedule slips become real costs
- When a heavy check slips past your guaranteed turnaround, what immediate operational or revenue impact do you track first?
- How often over the last 12 months have overruns removed your aircraft from service longer than planned?
- Which repair or parts delays have caused the largest cascade of AOG events for your fleet in the past two years?
- Tell me about a recent unexpected finding during a heavy check and how your team resolved the cost and schedule consequences.
- What single risk in your current supply or maintenance plan would make you refuse a 95 percent on-time guarantee?
Parts, rotables, and your AOG tolerance
- If a critical rotable part is missing, how many hours of AOG does your operation tolerate before the penalty clause must apply?
- Which parts or LRU categories do you consider non-negotiable to have in a vendor's rotable pool for your fleet types?
- Describe your current rule for prioritizing parts allocation between scheduled checks and AOG events.
- Who is accountable for releasing spares from your inventory when a vendor requests a part under short notice?
- List the contractual requirement or remedy that would immediately stop your engagement if parts SLA cannot be met.
Who signs, who vetoes, and how decisions move
- Name the roles in your organization that must approve a final MRO contract, and which one holds the decisive veto.
- Describe your procurement team's approach to evaluating SLA penalties compared with a fixed price per flight hour.
- Estimate how long your legal review and internal technical sign off typically take for MRO contracts.
- Identify the single signature or condition that would stop you from finalizing a slot commitment.
Which metrics move your leadership and why
- Point to the key metric your CFO would accept as proof that a vendor reduced operational risk.
- Walk me through the report you present to your executives about turnaround adherence and parts consumption.
- Specify the deviance in days from your target turnaround that triggers formal remediation.
- List the immediate remedies you would require if on-time redelivery fell below your threshold in year one.
Where the other options sit and why they might win
- Map the alternatives your team is actively evaluating besides an external full-scope MRO partner.
- For any incumbent provider, what would have to be true about their performance for you and your team to stay with them?
- Has anyone on your team proposed keeping heavy checks in-house and what blocked that proposal from progressing? Please be specific about headcount, tooling, or certification gaps.
- Outline the trade-offs, cost versus turnaround versus parts availability, that would make a lower-cost incumbent preferable to a faster external partner for your operation.
- Assuming an incumbent could match your proposed slot availability, identify the single remaining reason that would still make you switch providers.
Practical readiness gates you cannot ignore
- Point to any hard gates your program must clear, such as access to technical records, customs bonds, airworthiness transfer, or ferry permits.
- Identify the internal teams at your organization that must dedicate named resources for on-site handover and who owns those commitments.
- Are your technical records for the airframes planned fully digital, partially digital, or paper-only?
- Estimate how much lead time you need to transfer parts ownership and release materials to an external vendor for a scheduled check.
- Name the single missing readiness item at your end that would prevent you from committing a particular airframe to an external check.
How you will judge the commercial and SLA fit
- Specify the contractual remedy your team would require if the vendor misses the turnaround guarantee.
- Select the penalty structure your procurement would prefer, per-aircraft liquidated damages, credit toward future checks, or price-per-flight-hour adjustments.
- Walk me through your verification process for vendor performance on parts SLA and rotable provisioning during a check.
- What single acceptance criterion, if unmet on redelivery, would cause your team to withhold final payment or refuse acceptance?
- State the governance cadence your team expects for contract reviews and escalation in the first year.
Next steps that actually accelerate a decision
- Pinpoint the decisive pilot outcome that would enable your organization to approve signing within 30 days.
- Provide the artifacts the vendor must deliver during a pilot to let your team validate turnover, for example check photos, parts traceability, and tool calibration records.
- Designate the team owner on your side responsible for pilot evaluation and the decision date they must meet.
- Enumerate remaining internal approvals at your organization that would block you from signing even after guaranteed slot availability and the required parts SLA are confirmed.
- When would your team like to schedule a joint readiness review to finalize slot and contract terms?
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Solution Experience
Walk through how the full-scope MRO offering meets certification, rotable provisioning, and turnaround commitments using the buyer's fleet and slotting scenarios.
Solution Experience
- Solution Experience Session
- Confirm the current state and cost to operations
- You confirm the demonstrated certification matrix covers the aircraft types you plan to slot.
- Provide the full fleet list with aircraft types, planned check windows, and preferred slot dates for the next 12 to 18 months.
- You agree the rotable provisioning simulation meaningfully reduces AOG risk for your slot scenarios.
- Proof: Certification coverage by aircraft and slot scenario
- Share your highest-risk slot scenarios or busiest hubs so they can be modeled in the rotable simulation.
- Proof: Rotable provisioning and slot allocation simulation
- You confirm the turnaround timelines and penalty triggers meet your operational thresholds for slot acceptance.
- Run a slotting simulation using the provided fleet list and deliver a slot risk and parts allocation report before the follow-up session.
- Proof: Turnaround commitment timeline and penalty triggers
- Draft proposed SLA language for turnaround guarantees and penalty mechanics for review based on the validated scenarios.
- Agreement on the remaining evidence required to finalize SLA terms and slot commitments.
- Validate alignment with your expectations
- Solution Experience Session
- Solution Experience Deck
- Solution Brief: Certification, Rotables, Turnaround
- meeting
- slides
- document
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Solution Scope
Define check types, included services, rotable inventory commitments, turnaround guarantees, penalties, and verification criteria.
Scope Configuration
- Execute Airframe C-Check
- Execute Airframe D-Check
- Perform Engine Overhaul and Test
- Restore and Overhaul Landing Gear Assemblies
- Repair and Return Rotable Components
- Exchange Critical Line-Replaceable Units (LRUs)
- Provision Rotable Parts and AOG Support
- Kitting and Delivering Heavy-Check Parts Kits
- Conduct Non-Destructive Testing and Structural Repair
- Transfer and Update Aircraft Technical Records
- Perform Engine Test Runs and Certification
- Perform Functional Tests and On-Time Redelivery
Scope Questions
Execute Airframe C-Check
- For the C-check, which aircraft model and line(s) (e.g., A320ceo, B737-800, A330-300) will you place into scope?
- Which scheduled check tasks from your maintenance planning document (MPD) must be completed during this C-check (list ATA chapters and specific tasks if required)?
- List the maximum allowable shop days for this C-check per aircraft in calendar days (for example 14, 21, 28)
- Specify any life-limited part (LLP) inspections or removals mandated in this C-check by part number or serial range that we must plan for
- Provide the expected number of non-routine findings historically observed on this fleet for C-checks (e.g., corrosion, structural repairs, unexpected borescope findings)
Execute Airframe D-Check
- Which fleet types and serial numbers are you planning for a D-check in this scope period?
- Describe the D-check level structural inspections required from the operator's MPD (for example wing lower skin fastener removal, major structural splice inspection, heavy corrosion remediation)
- Indicate the target dock-to-release turnaround in calendar days for each D-check aircraft you expect in scope
- Identify any OEM-mandated structural modifications, SBs (service bulletins), or ADs (airworthiness directives) you want included in the D-check scope with reference numbers
- State whether teardown and reassembly of major systems (e.g., environmental control system, fuel lines) are required beyond standard MPD workcards
Perform Engine Overhaul and Test
- Which engine types and serial numbers will you route for overhaul (e.g., CFM56-5B SN X, PW4000 SN Y)?
- Specify the contract scope for each engine: shop visit for inspection only, on-condition repair, shop-level overhaul, or complete on-wing replacement
- Provide the allowable time between engine removal and certified test-run redelivery (hours/days) you require
- Identify any required OEM-approved bench test certification or data pack deliverables (for example shop card copies, borescope reports, test-cell log) to accompany the engine
- Estimate the maximum spend cap per engine beyond the baseline quote for unexpected findings before you require an authorization to proceed
Restore and Overhaul Landing Gear Assemblies
- Which landing gear assemblies (nose, left main, right main) and part numbers are included in the scope for overhaul?
- Specify required overhaul standards and certifications (for example OEM chapter reference, FAA/EASA Form 1 issuance) you expect with each gear shipment
- State your acceptable overhaul lead time from receipt to certified return for each gear assembly
- Indicate whether wheel-axle assemblies, brake units, and oleo struts must be overhauled together or can be scoped independently
- Describe any vendor-specific test requirements you need performed post-overhaul such as static load testing, NDT, or run-in checks
Repair and Return Rotable Components
- List the rotable part numbers and quantities you expect returned repaired (include ATA chapter or component name)
- Indicate required repair turnaround targets per component class (electrical, avionics, mechanical) in shop days
- Provide acceptable repair acceptance evidence for each part class (for example test bench logs, calibration certificates, conformal coating report)
- Specify whether life-limited parts inside rotable repairs require documentation of remaining life and if so the format (hours/cycles and supporting log extract)
- State whether repaired rotable components must be returned with specific packing and labeling per your shipping or import compliance rules
Exchange Critical Line-Replaceable Units (LRUs)
- Which LRU families (avionics LRUs, environmental control LRUs, flight-control LRUs) and typical part numbers do you intend to keep as pool exchanges?
- Describe your swap policy expectations for exchanges (time-to-swap at station, max AOG response window) in hours
- Identify any companion paperwork required on exchange (for example tag, EASA Form 1/FAA 8130-3, configuration traceability)
- Estimate the monthly exchange volume for each LRU family to size pool commitments
- Explain whether you require serialized tracking and individual service-history records for exchanged LRUs
Provision Rotable Parts and AOG Support
- Which critical rotable part numbers and minimum on-hand quantities do you require committed at the hub to meet your AOG risk threshold?
- Choose the AOG response profile you want for critical parts (for example 4-hour pickup, next-flight delivery, overnight courier)
- Describe the verification evidence that will validate the rotable inventory commitment (for example daily stock report with PN/SN, proof of shipment records)
- Indicate whether you require consignment, short-term lease, or purchased inventory models for rotable provisioning
- State the financial penalty or service-credit threshold you expect if a committed critical rotable is unavailable within the agreed AOG response window
Kitting and Delivering Heavy-Check Parts Kits
- Which heavy-check parts kits do you require (C-check kit, D-check structural kit, wheel-brake kit) and which ATA chapters do they cover?
- Specify the packing list and labeling requirements for each kit to comply with your repair station receiving and customs inspection
- Provide the preferred delivery windows and receiving hours at your intended receiving facility or ramp
- Indicate whether temperature-controlled or hazardous-materials handling is required for any kit items and identify the PNs
- Detail how you want discrepancies in kit contents handled on arrival (hold, immediate replacement, credit note) and who authorizes replacements
Conduct Non-Destructive Testing and Structural Repair
- Which NDT methods do you require for this check scope (eddy current, ultrasonic, dye penetrant, radiography) and to which structure assemblies do they apply?
- Specify the acceptance criteria for detected defects by NDT method (for example crack length threshold in mm, depth thresholds, allowable corrosion pitting counts)
- Describe any required certified inspector levels or qualification documentation (for example NAS 410 certificate level) that must sign off NDT reports
- State whether structural repairs require engineering disposition from the OEM or an equivalent DER (designated engineering representative) before work proceeds
- Provide turnaround expectations for typical structural repairs flagged during checks (small, medium, major) in shop days
Transfer and Update Aircraft Technical Records
- Which specific technical records must be transferred and updated (logbooks, component history cards, workorder archives, digital E-logs) for each aircraft?
- Identify the preferred digital format and integration endpoint for records delivery (for example CSV export, XML, direct SFTP to your maintenance records system)
- State the maximum allowed lag between physical work completion and record update in days that will be acceptable for audit purposes
- Provide the acceptance criteria that will confirm successful transfer and update of technical records (for example signed maintenance release attached, component logbook entries with PN/SN, searchable digital index)
- Explain whether you require chain-of-custody or notarized transfer manifests for international customs clearance and which documents trigger customs holds
Perform Engine Test Runs and Certification
- Which engine test-cell certification outputs do you require on release (for example full-power run chart, vibration spectra, fuel-flow logs, EGT traces)?
- Specify whether FAA 8130-3 / EASA Form 1 or equivalent paperwork is required with engine returns and which authority format you prefer
- Indicate the acceptable test-cell run parameters you will accept for redelivery (target N1/N2 bands, idle/stabilized fuel flow tolerance, vibration limits)
- Provide the maximum number of test-run cycles or hours allowable before you require a post-test inspection
- Describe any third-party witnessing or certification (for example airline technical representative witness, OEM witness) that must occur during the engine test run
Perform Functional Tests and On-Time Redelivery
- Which functional checks must be executed on each aircraft prior to redelivery (for example APU start, engine run, flight-control checks, service ceiling test), with ATA references as applicable?
- Specify the definition of on-time redelivery you will use for this agreement (actual departure from shop by scheduled redelivery datetime, MTOW return window, or other)
- Provide the acceptance evidence required at redelivery for each aircraft (certificate of release to service, completed test-flight log, transferred digital records)
- Identify required post-maintenance functional tests that must be witnessed by your staff and whether video or live attendance is preferred
- Explain escalation steps you expect if redelivery cannot meet the agreed on-time definition (immediate AOG mitigation, loaner aircraft, penalty negotiation)
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Mutual Commit
Finalize commercial and legal terms, SLA obligations (including power-by-the-hour options), governance, and executive sign-offs.
Agreement Modules
- Master Services Agreement (MSA)
- Statement of Work (SOW)
- Service Level Agreement (SLA)
- Order Form & Pricing Schedule
- Power-by-the-Hour Pricing Addendum
- Parts Provisioning & Inventory Agreement
- Governance & Escalation Plan
- Executive Sign-off Form
- Technical Records Transfer & Regulatory Addendum
- Change Order Procedure
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Deployment
Lock readiness facts and configuration values before execution begins.
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Pre-Deployment Readiness
Capture concrete readiness facts the execution depends on — aircraft IDs, planned check dates, ferry logistics, technical-records owners, and customs requirements.
Pre-Deployment Questions
Environment and site access
- Which aircraft (tail/registration IDs) are scheduled for this deployment? List each aircraft separately — we use these to create per-aircraft plans.
- For each aircraft above, what is the planned heavy-check start date (local date)? (we use these dates to lock slots and arrange ferry/ground support)
- Are ferry flights or special positioning movements required to bring any aircraft to the seller's facility? (so we can plan permits, overflight, and fuel legs)
Data and configuration
- Who owns the technical records during the check for each aircraft? Provide name and role per aircraft — this person will be the records approver.
- When will technical records be made available for the seller to review (select the readiness state)?
- Are there customs, import/export permits, or quarantine requirements for inbound/outbound parts, tooling, or personnel related to these checks?
People and ownership
- Who is the single buyer-side deployment owner responsible for day-to-day coordination? (name and role — contact details captured separately in DeploymentConfig)
- Who is the seller-side execution owner responsible for on-site decisions and escalation? (name and role)
- Who is authorized to approve schedule changes, scope increases, or additional costs on the buyer side? (name and role)
Timing and constraints
- Are there operational blackout windows or route/network constraints that prevent aircraft removal from service on certain dates?
- Are turnaround-time guarantees and penalty triggers agreed and signed for these aircraft, or must they be finalized before scheduling?
- Do any checks require special tooling, ground support equipment, or airport services (e.g., engine crane, torque tools, heavy-lift escort)? Select who will provide.
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Configuration Details
Lock exact execution parameters: assigned slots, parts allocations, shipping addresses, contact lists, and logistics timelines.
Configuration Details
Execution Slots & Calendar
- Canonical maintenance slot identifier (enter the single canonical slot ID the seller and buyer will use in the maintenance calendar — format: SLT-YYYYMMDD-FLEETCODE)
- Slot type (select the activity this slot represents)
- Planned slot start date (format: YYYY-MM-DD — Default is the date agreed in Mutual Commit)
Parts & Rotable Allocations
- Primary rotable allocation pool ID (enter the identifier the seller will allocate for this deployment; e.g., RP-1234)
- Critical parts reservation list file URL (format: https://... — single CSV or spreadsheet; required columns: part_number, qty_reserved, priority)
Logistics & Shipping
- Parts shipping address (single-line format: street, city, state/province, postal code, country)
- Customs handling responsibility (who clears inbound parts and handles import paperwork)
Contacts & SLAs
- Canonical contact list URL (format: https://... — single-sheet CSV the platform will read as source of truth; required columns: name, role, email, phone, timezone)
- Primary operational contact role for on-day escalations (select the role the platform will surface as primary)
- Maximum allowed deviation from scheduled redelivery (numeric, hours — Default is 48)
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Maintenance Execution
Coordinate and execute scheduled heavy maintenance with clear owners, task sequencing, test flights, and escalation paths to manage AOG and unexpected findings.
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Acceptance & Redelivery Sign-off
Formal per-aircraft acceptance checklist: verify airworthiness release, transferred records, deferred items, and on-time redelivery with named acceptance owners.
Checklist items
- Obtain signed Airworthiness Release for the aircraft
- Deliver complete technical records package to the buyer
- Provide itemized Deferred Defects register with mitigation plan
- Confirm contractual scope completion or document agreed exceptions
- Complete and upload post-maintenance functional checks and test-flight report
- Transfer custody of rotable components and spares per agreed inventory list
- Verify and upload all export/import, customs, and ferry documentation required for redelivery
- Reconcile final logbook entries between seller and buyer records
- Obtain formal redelivery acceptance sign-off from named approvers
- Deliver final commercial close documents or documented settlement plan
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Success
Run recurring performance reviews, monitor on-time redelivery and SLA compliance, and maintain a shared channel for issues and enhancements.
Success Reviews
- Go-live Health Check (weeks 1-4)
- First Performance Measurement (weeks 4-10)
- 90-day Performance Review and Incumbent Wind-down
- Quarterly SLA and Operational Review
- Annual Comprehensive Performance Review
Issues & Enhancements
- Publish the quarterly SLA scorecard with trend charts and incident summaries.
- Execute the final incumbent decommission tasks or formalize read-only access and archive completion evidence.
- List remaining remediation items with owners and hard deadlines for closure before the next quarterly review.
- Quarterly trend review and scorecard
- Confirm quarterly SLA performance and identify any penalty triggers or credits.
- Reduce repeat root causes by agreeing specific process or inventory adjustments.
- Keep the operational backlog current with owners and target close dates.
- Reconfirm committed success criteria and owners
- Implement agreed parts provisioning or sloting adjustments and confirm expected impact.
- Update the escalation matrix and circulate to operations and procurement teams.
- Annual performance summary
- Document whether annual targets for on-time redelivery and SLA compliance were met and reconcile any financial remedies.
- Agree an operational capacity and parts provisioning plan for the next 12 months.
- Define the monitoring cadence and reporting pack for the coming year.
- Publish the annual performance report including reconciliations and a forward operational plan.
- Lock in rotable replenishment schedule and supplier performance improvement actions.
- Schedule the next year of quarterly SLA reviews and confirm reporting templates.
- All outstanding critical deployment items are documented with owners and resolution dates.
- Decision on whether any immediate operational mitigations are required to protect flight ops.
- Clear list of data sources and cadence for the first measurement meeting.
- Document outstanding technical-record transfers and publish owner and expected completion date.
- Produce a short AOG incident summary for any events in the first 30 days.
- Confirm the data sources and extraction cadence that will feed the first performance measurement.
- Present first-window performance vs targets
- Establish whether on-time redelivery rate and average turnaround time are tracking to Solution Scope targets.
- Agree a prioritized corrective action list with resolution dates to close performance gaps by the 90-day checkpoint.
- Identify any immediate parts or logistics changes required to avoid further slippage.
- Deliver a detailed AOG and delay incident log for the measurement period including causes and time lost.
- Produce an updated parts allocation plan showing rotable pool utilization and replenishment dates.
- Create a timebound remediation tracker for agreed corrective actions and circulate weekly updates.
- 90-day performance summary vs Solution Scope targets
- Confirm which SLA obligations are met and which remain open, with remediation timelines.
- Certify incumbent decommission status or document retained read-only arrangements and data archive completion.
- Agree a residual risk monitoring plan for the next quarterly cycle.
- Publish the 90-day performance pack including SLA compliance calculations and incident narratives.
- Deployment and records validation
- AOG events and root-cause analysis
- Cumulative incident and penalty reconciliation
- Remediation closeout status
- Diagnose root causes for deviations
- Review parts provisioning and rotable availability
- Incumbent system wind-down checkpoint
- Rotable inventory and supply-chain posture
- Early operational signals and adoption
- Rotable pool and parts supply health
- Open issues and blocker triage
- Open issues, change requests, and governance effectiveness
- Annual operational adjustments and capacity planning
- Agree corrective actions and timelines
- Operational risk register and residual mitigations
- Agree immediate remediation actions