EPC Project Delivery
Capital construction programs where procurement discipline, schedule certainty, and field execution determine delivery.
This interactive experience is the shipped product itself — the same application code customers run in production, mounted read-only in your browser over a real sample journey. Not a video, not a mockup: because the demo and the product are one codebase, it can never drift from the real thing.
Inside this journey
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Project Discovery
Align on project objectives, site constraints, stakeholder roles, risk tolerances, and measurable success criteria.
Discovery Questions
Project at a Glance
- Tell me briefly what you are planning to build and why now.
- How would you describe the project's intended capacity, throughput, or processing scale?
- Which budget range does this project sit in?
- When do you expect to reach final investment decision or sanction?
- Who are the primary internal stakeholders and what roles will they play in approval and oversight?
Where the schedule most often trips up
- If current site constraints pushed the critical path by 12 weeks, what would stop you from holding to your current schedule?
- Walk me through the geotechnical, hydrological, and environmental findings that most affect foundation and civil design.
- Are there seasonal access windows, port restrictions, or weather windows that constrain construction months?
- How many days per year, on average, is site access restricted by weather, permits, or community activities?
Who's actually running this ship
- Who on your leadership team has final authority to sign the EPC contract, and what would give them pause?
- List the functional approvers required for execution sign-off, for example HSE, finance, legal, and operations.
- Do you currently have a named project director and a construction manager committed to this schedule?
- Name the decision gates that typically add more than one month to your timeline.
Money and pain: where commercial risk lives
- What single commercial risk in a lump-sum EPC would make you walk away?
- Choose the contract form you are most prepared to accept
- Do you require parent company guarantees, performance bonds, or letters of credit as a minimum?
- How much schedule contingency do you expect the seller to carry before liquidated damages apply?
Proof in the past: how you judge experience
- When a contractor points to past projects as proof, which outcome would make you immediately doubt their comparability?
- Tell me about up to three reference projects you would want to review, including project type, scale, and the issues you would probe.
- Which performance metrics from those projects matter most to you, schedule variance, cost growth, safety record, or startup performance?
- How would a consistent schedule overrun pattern in references change your willingness to proceed with that contractor?
Long-lead items and supply chain pressure points
- Identify the single long-lead item that would collapse your critical path if it slipped.
- Indicate the long-lead items that are already ordered, under purchase order, or still open
- Have supplier commitment letters been issued for any items with lead times over 24 months?
- How constrained are your logistics routes for oversized transport, and could any corridor permit denial stop arrival of critical modules?
The other options you're weighing
- What would have to be true about your incumbent contractor or internal team for you to keep them instead of hiring an integrated EPC?
- Indicate the alternatives you are actively evaluating
- Has anyone inside your organization proposed executing this with internal resources alone?
- If your internal team could produce named construction leads and supplier commitments for long-lead items within six weeks, would that end the external procurement?
Red flags that stop mobilization
- Pinpoint the single missing permit, approval, or resource that would force you to delay mobilization.
- List current status for EIA, construction permits, grid connection, and other statutory approvals
- Are your engineering files, P&IDs, and 3D models issued for construction and available in digital format?
- Who will own the third-party tie-ins and are they enabled to approve interface changes onsite?
- How many full-time owner-allocated engineers and schedulers will be dedicated to this project during execution?
How we'll know the project worked
- Name the single measurable performance metric at handover that, if missed, would block final acceptance.
- Choose the performance KPIs you will require at commissioning
- Are liquidated damages, availability guarantees, or bonus incentives expected as part of the commercial package?
- If performance testing shows outputs 5% below guarantees, what is your default acceptance path?
If we proved the numbers tomorrow, what happens next
- If a seller proved cost and schedule in a small-scale pilot, what internal obstacle would still stop you from signing that week?
- When is your next procurement decision window or board meeting that could approve a contract?
- Who will be the single point of contact for contract execution and commercial close?
- Pick your readiness timeline for contract award
- Would your organization be prepared to sign within 30 days if the seller met all technical, commercial, and readiness checks?
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Integrated EPC Delivery Walkthrough
Walk through how single-point EPC delivery will manage engineering, procurement, construction, and commissioning to meet schedule, cost, and performance targets.
Solution Experience
- Integrated EPC Delivery Walkthrough
- Confirm the current state and its cost
- You confirm the integrated delivery model assigns a single accountable owner for schedule, cost, and performance and eliminates the interface gaps you described.
- Deliver a tailored execution timeline, risk register, and long-lead procurement plan based on the scenario reviewed within five business days.
- Provide the current long-lead equipment list with confirmed delivery dates and any supplier commitments for the items discussed.
- Walk through the integrated EPC lifecycle mapped to your project
- You agree that the demonstrated procurement and supplier commitment approach materially reduces long-lead equipment risk to an acceptable level for your approval path.
- Prove long-lead equipment mitigation using your scenario
- You identify the remaining evidence and a timeline required to move from technical validation to commercial agreement.
- Confirm the buying committee members, approval milestones, and target decision date so the seller can align next deliverables.
- Show contract-level risk allocation and acceptance gates
- Validate this maps to what you described
- Agree remaining evidence and decision steps
- Integrated EPC Delivery Walkthrough
- Solution Experience Deck
- Solution Brief
- meeting
- slides
- document
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Project Scope & Responsibilities
Define scope boundaries, deliverables, self-perform vs. subcontract split, long-lead equipment responsibilities, and acceptance criteria.
Scope Configuration
- Front-End Engineering Design (FEED) Package
- Detailed Engineering and IFC Drawings
- Procure Long-Lead Equipment and Major Packages
- Factory Acceptance Testing for Major Equipment
- Fabricate Skids, Modules, and Structural Steel
- Manage Global Logistics, Customs, and Heavy‑Lift Delivery
- Civil, Mechanical, and Structural Site Construction
- Self‑Perform Piping, Mechanical, Electrical, and Instrumentation
- Mechanical Completion and Pre‑Commissioning Execution
- Commissioning, Start‑up, and Performance Testing
- EPC Contract with Lump‑Sum and Performance Guarantees
- Project Controls, Earned Value Reporting, and Change Control
- Site HSE Management and Environmental Compliance Implementation
- Spare Parts, O&M Handovers, and As‑Built Documentation
Scope Questions
Front-End Engineering Design (FEED) Package
- Identify which FEED deliverables you need included (select all that apply): process flow diagrams (PFDs), piping and instrumentation diagrams (P&IDs), mass and energy balances, plot plan, preliminary equipment list (P&ID-to-equipment mapping).
- Provide the target design capacity and key process guarantees to be reflected in FEED (for example: throughput in t/h, product purity %, outlet temperature range).
- Specify the design codes and standards that must be applied in FEED (for example: ASME Boiler and Pressure Vessel Code, API 650, IEC electrical standards).
- List site-specific constraints FEED must address: plot boundary coordinates, existing utilities locations, noise limits, seismic design category, bearing capacity from geotechnical report.
- Indicate any third-party studies that must be incorporated into the FEED package (for example: geotechnical report, hydrology, environmental impact assessment, jetty feasibility).
- Estimate the required FEED completion milestone for EPC award (provide a date or number of weeks from notice to proceed).
Detailed Engineering and IFC Drawings
- List which issued-for-construction (IFC) documents you require as deliverables: discipline IFC drawings, isometric piping lists, cable schedules, single-line electrical diagrams (SLD).
- Specify the required engineering disciplines and minimum deliverable completeness (for example: 100% piping isometrics, 90% structural steel drawings).
- Which vendor drawings or supplier data must be integrated into the IFC set prior to procurement release (for example: compressor vendor data sheets, heat exchanger design package)?
- Provide required engineering review gates and approvers for IFC release (for example: process lead sign-off, civil load confirmation, third-party certifier).
- State the NDE and welding procedure specification (WPS) requirements to be reflected on fabrication drawings (for example: ASME Section IX, radiography percentage, weld map).
- Indicate any local authority submission sets that IFC must support (for example: electrical permit set, building permit, environmental permit package).
Procure Long-Lead Equipment and Major Packages
- Identify the major equipment packages you expect to be procured as long lead items (examples: gas turbine, compressors, centrifugal pumps, HRSG, cryogenic trains).
- Provide target delivery windows for each long-lead package or the milestone date by which equipment must be on site to meet the baseline schedule.
- Specify which performance datasheets or vendor guarantees must be attached to purchase orders (for example: specific speed, flow and head curves, guaranteed motor efficiency, vibration limits).
- Which inspection and witnessing rights do you require during vendor fabrication (for example: factory witness at pressure testing, witness of rotor balancing, third-party NDT)?
- Indicate preferred payment milestones for major packages (for example: 30/40/30, advance payment then on shipment then on site acceptance).
- State any supplier pre-qualification or manufacturing site audit requirements (for example: ISO 9001 certification, past project references, factory audit score).
Factory Acceptance Testing for Major Equipment
- List the equipment types that will require formal Factory Acceptance Testing (FAT) prior to shipment (examples: turbines, compressors, control skids).
- Describe the FAT scope you expect for each package: functional test matrix, instrument point list, loop checks, performance run at specified load.
- Which parties must be invited to FAT witness sessions (for example: your process engineer, third-party inspector, platform integration team)?
- Provide the acceptance documents required from FAT for shipment release (for example: FAT protocol signed, calibrated instrument certificates, packed spares list).
- Indicate whether FAT must include site simulation (for example: simulated inlet conditions, control system loopback to DCS).
- Specify any environmental or transport constraints that affect FAT scheduling (for example: hot-testing windows, noise limits at factory, export control hold periods).
Fabricate Skids, Modules, and Structural Steel
- Identify which systems you prefer to be delivered as pre‑fabricated skids or modules (examples: control skids, pump skids, structural steel assemblies).
- State the fabrication yard acceptance criteria you require prior to transport: dimensional survey, paint/coating thickness, NDT records, lifting points certified.
- Which coating and corrosion protection standards must the fabricator follow (for example: NACE, ISO protective coatings, galvanizing spec)?
- Describe your preference for skid-level precommissioning: full loop test at yard, partial system checks, or no precommissioning at yard.
- Provide maximum module weights and transport envelope limits applicable to the route to site (for example: max axle weight, max width, max height).
- Indicate if you require traceability documents from fabrication: mill certificates, welding journals, heat treatment records.
Manage Global Logistics, Customs, and Heavy‑Lift Delivery
- List the origin and destination ports for major packages and any inland transport constraints (for example: nearest heavy‑lift port, limited access roads, bridge restrictions).
- Provide required customs clearance documentation and any local import exemptions you expect to use (for example: temporary import bond, duty-free project import).
- Specify heavy‑lift contractor scope expectations: shore‑to‑site crane, strand jack lifts, load-out engineering, and MTO for rigging equipment.
- Indicate preferred shipping terms for major packages (for example: delivered duty paid, delivered at place, FOB port).
- State any route-specific permits or environmental limits affecting transport windows (for example: night-time movement restrictions, marine protected area transits).
- Describe contingency expectations for delayed shipments (for example: temporary storage, accelerated freight options, late delivery penalties).
Civil, Mechanical, and Structural Site Construction
- Identify the civil and structural scopes you expect included: foundations, roadworks, drainage, retaining walls, and geotechnical mitigation works.
- Provide required design parameters from the geotechnical report to be used on civil designs (for example: allowable bearing pressure, groundwater conditions, liquefaction potential).
- Which concrete and rebar standards or mix designs must be used onsite (for example: minimum f'c, chloride limits, exposure class)?
- Describe required site surveys and as-built control: benchmark network, grid coordinates, and tolerances for elevation and alignment.
- Indicate any seasonal or environmental constraints for on-site works (for example: monsoon season shutdown, frost windows, protected species breeding seasons).
- State requirements for temporary works and their approvals: temporary shelters, cribbing, haul roads, and shoring plans.
Self‑Perform Piping, Mechanical, Electrical, and Instrumentation
- List which disciplines you expect to be self‑performed (examples: piping spools, structural erection, cable pulling, instrumentation loop terminations).
- Provide the minimum skilled crew composition and trade mix you require for peak construction (for example: number of welders, certified electricians, instrument technicians).
- Specify required craft certifications and competency records to be maintained on site (for example: welder qualifications, electrical licensure, HAZMAT training).
- Describe your expectations for pipework testing on site: hydrostatic test pressures, pneumatic test limits, and required hold times per system class.
- Indicate preferred welding procedures and NDT levels for critical piping and pressure parts (for example: radiography percent, ultrasonic testing zones).
- State whether you require site-based fabrication shops and spooling yards, and any required interfaces with the fabrication yard MTO.
Mechanical Completion and Pre‑Commissioning Execution
- Identify the systems and skids that must reach mechanical completion before handover (for example: rotating equipment trains, utility systems, process trains).
- Provide the mechanical completion evidence you require for each system: certified NDT reports, loop check completion, calibration certificates, and closed punch lists.
- Assign a discipline owner for mechanical completion sign-off for each system (for example: process lead for train A, electrical lead for SLD verification).
- Describe the precommissioning sequence you expect on site: flushing, blowdown, fuel gas leak test, lube oil conditioning, and loop checks.
- State required NDT and certification thresholds that must be uploaded before mechanical completion is accepted (for example: 100% weld mapping, traceable mill certificates).
- Which temporary systems or utilities must be available to support precommissioning (for example: temporary power, service water, instrument air)?
Commissioning, Start‑up, and Performance Testing
- Provide the measurable performance acceptance criteria that will confirm the plant meets contractual guarantees (for example: rated capacity in MW or t/h, emissions limits in mg/Nm3, availability % over acceptance test period).
- Describe the scope of start-up support you expect from the delivery team: turnaround supervision, operator training, tuning of control loops, and one-month performance stabilization.
- Indicate the duration and conditions of the performance test window (for example: 168 hours steady-state at guaranteed load, ambient conditions range).
- Which emissions or regulatory monitoring must be active during performance testing (for example: continuous emissions monitoring system, stack testing protocol)?
- Specify required operator and maintenance team handover content during commissioning: O&M manuals, SOPs, training logs, and control system recipes.
- State any acceptance exceptions that are negotiable during performance testing (for example: derate allowance for ambient temperature, temporary bypass for non-critical system).
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Commercial & Governance Agreement
Resolve commercial terms, risk allocation, performance and schedule guarantees, change-control, and governance required for execution.
Agreement Modules
- Master EPC Agreement
- Statement of Work (SOW)
- Price, Payment & Security Schedule
- Performance & Schedule Guarantees
- Change Control & Variation Order Procedure
- Governance & Steering Committee Charter
- Acceptance, Commissioning & Test Protocols
- Risk Allocation, Indemnities & Insurance Schedule
- Performance Security & Bonds
- Permits, Site Access & Utilities Responsibility Schedule
- Supply Chain & Long‑Lead Equipment Commitment
- Dispute Resolution & Termination Agreement
- Regulatory & Compliance Addendum (conditional)
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Project Execution
Lock readiness facts, schedule, and execution gates before construction, commissioning, and handover.
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Pre-Execution Readiness
Capture concrete readiness facts — permits, site access, named owners, key supplier commitments, and timing constraints required before mobilization.
Pre-Deployment Questions
Environment and site access
- Is full physical site access approved for construction mobilization (all planned work areas)? (This tells us whether we can schedule full-site mobilization.)
- If access is partial or pending, what is the earliest calendar date full access is expected? (So we can set the mobilization window.)
- Are the required local permits and land-use/environmental approvals for mobilization issued?
Data and configuration (execution inputs)
- Have critical long-lead equipment items been contractually committed with confirmed delivery windows? (This determines whether procurement risk requires mitigation before mobilization.)
- Are baseline interface drawings, civil/structural surveys, and site coordinate datum finalized and available to the execution team? (Finality affects prefabrication and layout decisions.)
People and ownership
- Please name the authorized owners for these workstreams: buyer site representative, procurement lead, construction manager, and HSE/QA lead. (Named owners are used to assign approvals and escalation.)
- Has a single delegated authority been authorized to approve pre-mobilization changes and stop-work directives onsite?
Timing and constraints
- Are there pre-mobilization blackout windows or seasonal constraints (weather windows, environmental activity periods, local holidays) that will affect the start date? (This flags windows we must avoid.)
- Are there firm contractual milestones or funding/approval dates that must be met before mobilization (board approvals, tranche releases, supplier milestones)? (If yes, list milestones and dates in DeploymentConfig.)
- Do third‑party site interfaces (utilities, port/terminal access, rail, airport slots) require named commitments or time windows from external providers before mobilization?
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Logistics & Procurement Configuration
Lock detailed execution inputs — long-lead equipment status, fabrication yard plans, transport logistics, interface dates, and procurement milestones.
Configuration Details
Logistics & Procurement Configuration — Overview
- Select the procurement milestone cadence the deployment will enforce (Default: Weekly). This cadence controls automated milestone generation and reminder intervals.
- Enter the master procurement schedule location consumed by the procurement module (format: https://... or shared-drive path). Provide a single URL or UNC path.
Long‑Lead Equipment — Lockset
- Number of long‑lead equipment items to lock into this configuration (numeric). Default: 5
- Enter a single comma-separated list of long‑lead equipment identifiers/tags to lock (format: EQTAG-001,EQTAG-002,... — use your internal equipment IDs exactly).
- Select how long‑lead equipment status updates will be ingested into the deployment system (choose one).
Fabrication Yard — Production Inputs
- Primary fabrication yard identifier (enter yard name or internal yard code exactly as used by your fabrication planning system).
- Fabrication yard maximum production capacity — assemblies per month (numeric). Default: 100
Transport & Site Interface
- Primary transport mode for heavy or oversized shipments (select one). Default: Sea (Breakbulk/RO-RO).
- Maximum transport weight per shipment in kilograms (numeric). Default: 50000
- Buyer-site interface readiness date for installation (format: YYYY-MM-DD). If not yet defined enter 'TBD' exactly.
Procurement Milestones & Roles
- Select the procurement milestone release policy for locked long‑lead items (Default: Release at PO issue).
- Enter the role title that will own procurement milestone approvals (use the governance role name exactly, e.g., 'Procurement Manager').
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Execution & Commissioning
Manage the construction schedule, resource plans, mechanical completion, commissioning, and performance testing with clear owners and escalation paths.
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Handover & Acceptance Checklist
Formal acceptance gate to verify safety approvals, testing results, performance guarantees, as-built documentation, and punch-list closure before final sign-off and billing.
Checklist items
- Obtain signed Final Acceptance Certificate from the buyer
- Verify all punch-list items are closed in the shared tracker
- Deliver complete as-built documentation set to the buyer
- Provide complete commissioning and testing records
- Confirm safety approvals, energization, and LOTO verification are complete
- Obtain written acceptance of performance guarantee test results
- Transfer warranties, guarantee bonds, and insurance evidence
- Complete final commercial reconciliation and prepare final invoice package
- Deliver O&M manuals, spare parts list, and maintenance schedules
- Confirm operator and maintenance training completion with competency sign-off
- Complete site demobilization, reinstatement, and environmental handback
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Success
Track operational performance, warranty items, lessons learned, and enhancement or remedial requests in a shared follow-up cadence.
Success Reviews
- Go-live Health Check (weeks 1-4)
- First Operational Measurement (weeks 4-10)
- 90-day Warranty and Remediation Review
- Quarterly Operational Review
- Annual Lessons Learned and Closure Review
Issues & Enhancements
- Publish the quarterly KPI variance report with assigned remediation tasks and target close dates.
- Publish a remediation closure report with test evidence for items declared closed.
- List remaining SLA-breached items with targeted supplier actions and dates.
- Transition monitoring responsibilities and dashboards to the operations owner for steady-state review.
- KPI trends and variance analysis
- Confirm whether trailing performance meets the targets recorded in Handover & Acceptance Checklist and document corrective plans for any material variances.
- Reduce the warranty and remedial backlog through agreed prioritization and committed remediation targets for the next quarter.
- Identify any items requiring escalation and agree a timebound escalation plan.
- Re-confirm acceptance criteria from Handover & Acceptance Checklist
- Schedule required vendor interventions for top-priority backlog items and record expected delivery dates.
- Update the risk register with any newly identified operational risks and mitigation plans.
- Compile and present lessons learned
- Close the year with an agreed set of lessons learned that are assigned for institutionalization and tracked to closure.
- Agree final paths for any warranty items remaining past SLA and a timetable to resolve or transition them to long-term maintenance.
- Confirm the steady-state monitoring owners and the annual cadence for ongoing performance reviews.
- Publish the consolidated lessons learned report with assigned owners and target implementation dates.
- Produce a final backlog resolution plan for warranty items older than SLA with supplier commitments and dates.
- Handover the operational monitoring dashboard and owner list for steady-state quarterly reviews.
- All parties confirm the handover items recorded in Handover & Acceptance Checklist are understood and a short list of immediate remediation tasks is agreed.
- Named remediation tasks with owners and target close dates are documented for items that block stable operations.
- Confirm whether an incumbent system remains and the agreed wind-down approach to avoid dual-running operations.
- Publish the initial issue log with owner and target close date within 48 hours.
- Provide the operations staffing and shift roster for the next 30 days.
- If incumbent system remains, publish the decommissioning or read-only retention plan and archive verification steps.
- Present first-period performance data vs Handover & Acceptance Checklist targets
- Determine whether facility output is tracking to the performance targets recorded in Handover & Acceptance Checklist and, where not, document root causes.
- Establish a prioritized list of warranty items with remediation dates and clear owners to bring open warranty items to closure.
- Agree the date and success criteria for the next remedial measurement checkpoint.
- Deliver a reconciled performance dashboard comparing measured output to Handover & Acceptance Checklist targets within 5 business days.
- Update the warranty register with remediation owners and committed close dates.
- Schedule targeted troubleshooting sessions for each high-severity performance gap.
- Status of warranty item closure and SLA performance
- Close all warranty items that met remediation criteria, and document a remediation plan and timeline for remaining items beyond SLA.
- Validate that remedial fixes are effective through test evidence and decide which items move into steady-state monitoring.
- Agree an escalation path and dates for any warranty items requiring supplier or fabrication work beyond the 90-day window.
- Commissioning and deployment validation
- Warranty and remedial backlog review
- Backlog and warranty-after-one-year review
- Validation of remedial fixes and test results
- Warranty register review
- Operational impacts and scheduled maintenance
- Remaining high-risk items and escalation plan
- Institutionalization actions
- Root-cause diagnosis for any performance gaps
- Early operations and staffing status
- Escalations and unresolved risks
- Early issue log and immediate remediation actions
- Finalize ongoing monitoring cadence and ownership
- Operational readiness for steady-state monitoring
- Agree corrective actions and timelines
- Legacy system wind-down check
- Confirm path to remedial close and next measurement