Warehouse Automation
Multi-party coordination across carriers, warehouses, and supply chains where SLAs, compliance, and handoffs drive outcomes.
This interactive experience is the shipped product itself — the same application code customers run in production, mounted read-only in your browser over a real sample journey. Not a video, not a mockup: because the demo and the product are one codebase, it can never drift from the real thing.
Inside this journey
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Operational Discovery
Map current warehouse operations, SKU and order profiles, throughput targets, integration touchpoints, constraints, and decision stakeholders.
Discovery Questions
A quick snapshot of today
- How many fulfillment or distribution sites are in scope for this program?
- What's your primary order profile today, in percent by unit type: single-unit each, multi-item each, case, pallet?
- Which of these best describes your peak-day order pattern?
- Tell me about the most recent week when throughput missed target, what broke first?
- Who on your team will be the day-to-day owner during discovery and post-sale?
- How soon do you need a clear go or no-go recommendation on automation options?
Where throughput and reality diverge
- What single operational failure in your current picking or sortation flow would make you walk away from a proposed solution?
- Describe the bottleneck that most constrains your average orders per hour during peak windows.
- How many SKUs contribute 80% of your pick volume in a typical month?
- When you model throughput, which variance factors change the result most?
- Walk me through a high-volume order's journey from receipt to shipment, and where manual touches remain.
- If throughput targets are missed in a pilot, what specific contractual or commercial outcome would you expect?
What keeps you up about integration and uptime
- What would be unacceptable about a WMS integration in your environment?
- Which WMS modules must remain fully operational during cutover, and who owns those interfaces?
- Do you have API specifications or interface documents available for those systems today?
- Who is the escalation contact in IT for integration failures, and are they enabled to approve emergency changes?
- How often do connector or interface incidents lead to order loss or delayed shipments today?
- What does a critical connector failure cost you in lost orders, SLA penalties, or overtime on a typical peak day?
Constraints and readiness that can kill a schedule
- If your site cannot guarantee the planned power and network availability in install zones, would you pause the project?
- Please indicate how many months of historical WMS transaction and pick data you can provide for modeling.
- Name the role that will own site safety permits, and state whether permits are approved.
- Do you have staging space and a cutover window that preserves shipping capacity during phased installation?
- List the physical constraints in your building that require attention, with the single highest-risk item first.
- If you cannot dedicate an integration lead with at least 0.3 FTE during deployment, will that stop the project?
The other options you're weighing
- If your incumbent delivered a guaranteed throughput at target price, would you stay with them?
- Who is currently managing the automation roadmap internally, and have they proposed solving this without outside help?
- Which of the following options are you actively evaluating?
- What would have to be true about your current approach for you to keep it instead of moving to a vendor?
- Are there named competitors or internal champions who have presented alternative proposals already?
- If we proved throughput and integration in a week-long pilot, what stops you from signing that week?
What success looks like and who signs off
- Who must sign final acceptance and what metric would they require to approve payment?
- Please list the acceptance metrics you require and indicate which is highest priority.
- Which cadence and forum does your leadership prefer for governance during implementation?
- What financial hurdle rates or payback period thresholds would make this investment approvable?
- Who controls capex approval and what information do they require to greenlight spend?
- If the pilot meets acceptance, is there anything contractual or regulatory that would still prevent procurement from issuing a purchase order?
De-risking: simulation, pilot, and proof
- What proof would shorten the list of remaining skeptics on your team?
- Which of these validation approaches do you trust more: digital twin simulation, small pilot in live environment, or staged emulation?
- What is your preferred test period length for pilots and do you have a defined success gate?
- Please attach or summarize the KPIs and data extracts you can provide for modeling, and name the owner who can approve data access.
- What single simulation or pilot outcome would remove the majority of your perceived risk?
- How quickly could your operations team run a closed pilot if we supplied equipment and a runbook?
Next steps and decision accelerators
- If we can demonstrate the key metric in a binding pilot, what would make you execute within 30 days?
- Which stakeholders must be present in a commercial alignment call to remove blockers?
- Please identify your target timeline from decision to first live shift.
- Please state whether budget authority exists for this project and the fiscal window.
- Who will be the single point of contact for scheduling pilots and site access, and do they have delegated approval to confirm dates?
- What are the three most important next actions you expect from the seller within two weeks?
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Solution Experience
Translate discovery findings into validated solution concepts and workflow impacts using realistic operational scenarios and success signals.
Solution Experience
- Solution Experience Session
- Confirm the current state and cost
- You confirm the documented current state and the quantified consequence to operations and cost.
- Deliver a scenario-specific concept brief and layout with explicit assumptions, expected throughput, accuracy, uptime, and resource impacts within five business days.
- You confirm the proposed solution concept eliminates the documented bottleneck in the selected scenario and meets the stated throughput target.
- Select the operational scenario to prove
- Run a baseline throughput simulation using the provided SKU profile and peak mixes and deliver results with sensitivity analysis.
- Provide the SKU profile export, peak and average order mixes, building constraints, and a list of integration touchpoints including your WMS interface spec within three business days.
- You agree on measurable success signals and acceptance criteria for the next validation step, including throughput, accuracy, and uptime thresholds.
- Walk through the scenario-driven solution concept
- Identify the decision committee members, their roles, and the target decision date.
- You commit to providing the data and access needed to run the agreed simulation or pilot within the agreed timeline.
- Demonstrate modeled throughput and sensitivity
- Validate the future state explicitly
- Prepare and share an integration dependency checklist and required test credentials for the agreed validation step.
- Agree next validation steps and evidence requirements
- Solution Experience Session
- Solution Experience Deck
- Solution Brief
- meeting
- slides
- document
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Implementation Scope
Define system modules, responsibilities, site constraints, measurable acceptance criteria, and explicit out-of-scope items.
Scope Configuration
- Install Automated Storage and Retrieval (AS/RS)
- Install Goods-to-Person Picking Stations
- Deploy Conveyor and Sortation Systems
- Install Robotic Palletizing and Depalletizing Cells
- Deploy Autonomous Mobile Robot (AMR) Fleet
- Install Automated Packaging and Case Erectors
- Integrate Warehouse Management System and Controls
- Deliver Throughput Simulation and Validation Model
- Execute Phased Installation and Facility Cutover
- Commission System and Perform Acceptance Testing
- Train Operators and Maintenance Technicians
- Provide Spare Parts Kit and Initial Inventory
- Establish Post-Installation Maintenance and Support
- Arrange Capital Financing and Incentive Qualification
- Supply Equipment Procurement and Logistics Coordination
Scope Questions
Install Automated Storage and Retrieval (AS/RS)
- What are the SKU size and weight ranges that the AS/RS must handle (include maximum cube and weight per SKU)?
- How many storage locations and pick faces do you plan to pool into the AS/RS (total bins, totes, or pallet positions)?
- Which facility structural constraints must the AS/RS design respect (clear height, bay grid, mezzanine presence, floor load in kg/m2)?
- Do you have a single-line electrical diagram (SLD) and available dedicated power circuits for AS/RS drives and control panels?
- Identify the acceptance threshold for AS/RS cycle time or putaway throughput (e.g., cycles per hour or units per hour) required for project sign-off.
Install Goods-to-Person Picking Stations
- What is the target picks per hour per operator for goods-to-person stations during peak windows?
- How many SKUs and unique pick faces will be assigned to each picking station module (average and 95th percentile)?
- Which putwall or tote sizes, and tote handling dimensions, must the picking station accommodate?
- Do you require pick-to-light, voice, or handheld pick confirmation at each station, and which WMS scan protocol must they support (e.g., scan-and-verify barcode symbology)?
- Specify any ergonomic or PPE constraints for station design such as lift-assist heights, anti-fatigue mats, or glove compatibility for pick surfaces.
Deploy Conveyor and Sortation Systems
- Which SKUs and package types will transit the conveyors (individual item dimensions, polybag, carton, tote, pallet)?
- What peak line speed or throughput must the sortation system achieve (lines per minute or items per hour) during peak shift?
- What induction and divert methods must the sortation support (e.g., tilt-tray, sliding shoe, cross-belt, pushers) and which downstream chutes or destinations exist?
- Do your facility fire suppression clearances, sprinkler head spacing, or building codes constrain conveyor layout or overhead staging?
- Provide the available floor footprint and headroom in the planned conveyor zone (length, width, clear height in meters).
Install Robotic Palletizing and Depalletizing Cells
- What pallet types and footprint standards will the robot cells handle (e.g., EUR 800x1200 mm, GMA 48x40 in, slip-sheet usage)?
- How many pallet cycles per hour must each cell sustain during the peak shift?
- Which end-of-arm-tooling interactions are required (case gripper, vacuum, layer gripping, pallet dispenser) and do you have preferred tooling constraints?
- Do you require automated pallet pattern generation and integration with your pallet management process and labels (ERP/pack slip mapping)?
- Specify the allowable noise, floor vibration limits, and nearby equipment that may impose cell isolation or acoustic enclosures.
Deploy Autonomous Mobile Robot (AMR) Fleet
- How many simultaneous AMRs do you anticipate operating at peak and what peak trips per hour must each unit support?
- Which floor surface, aisle width, and docking points exist for AMR navigation and battery swap/charge stations?
- Do you require AMRs to integrate with a traffic management layer and your WMS for tasking; if so, which WMS tables or API calls will be used for task assignment?
- What battery strategy do you prefer for AMRs (opportunity charging, hot-swap battery change, overnight dock) and what charger rack count is available?
- Identify any safety standards or aisle segregation rules that will apply to AMR operations (e.g., pedestrian exclusion zones, light curtains).
Install Automated Packaging and Case Erectors
- Which pack profiles must automated packers support (e.g., polybagging single items, multi-item cartonization, right-size case algorithms)?
- What are the carton size ranges, weight per packed carton, and label application requirements for case erectors and sealers?
- Do you require inline print-and-apply label integration and connection to specific label formats or PLU data from your WMS?
- Which percentage of orders are single-line vs multi-line and how should the packaging logic prioritize pack type to meet parcel carrier DIM rules?
- Specify any static electricity, flammability, or packing material handling constraints that the equipment must support.
Integrate Warehouse Management System and Controls
- Which WMS and ERP integration endpoints will be used for order feed, inventory updates, and tasking (REST API, SOAP, EDI type, database extract)?
- How many daily transactions (orders, updates, confirmations) must the integration support at peak, and what is the acceptable round-trip latency for tasking?
- Which control protocols must be supported for PLC and motor controllers (e.g., Modbus TCP, EtherNet/IP, ProfiNet) and do you have existing ladder logic versions to adapt?
- Do you have a test WMS sandbox or sanitized data set available for integration testing, including SKU master, location master, and order history?
- What evidence will validate the WMS integration is complete (example: closed loop processing of X orders/hour with inventory reconciliation rate >= 99.5%)?
Deliver Throughput Simulation and Validation Model
- What historical order profile and SKU velocity dataset will you provide for the simulation (pick-lines per day, order lines distribution, peak hour sample)?
- Which success signals must the simulation demonstrate (e.g., 95th percentile pick latency < X seconds, sustained throughput Y units/hour during peak)?
- Which scenario variations must be modeled (e.g., promotions, seasonal peak, partial equipment failure, 1-hour power outage recovery)?
- How will you provide SKU cube, pick profiles, and order lines for the model — as flat files, WMS extracts, or API feed?
- What acceptance criteria will confirm the simulation and validation are successful for project go/no-go (include numeric throughput targets and error tolerances)?
Execute Phased Installation and Facility Cutover
- What are the approved cutover windows and blackout periods (days of week, hours, holiday exclusions) when live site changes are permissible?
- Which facility zones must remain operational during each installation phase and what minimum throughput must they maintain?
- Who are the named on-site owners for cutover day decisions, emergency escalation, and safety sign-off (roles or names)?
- Do you require parallel run validation where new automation runs alongside manual processes, and if so, for how many days or orders?
- Specify required site access items we must coordinate before field work (lockout/tagout (LOTO) approvals, hot work permits, keycard access, confined space permits).
Commission System and Perform Acceptance Testing
- Which commissioning test scripts and stepwise acceptance gates do you require (functional test, integration test, regression, failover, endurance)?
- How many continuous hours or orders must the system operate during endurance testing to validate stability before acceptance?
- What on-site logs, PLC trace captures, and WMS transaction reports must be retained and handed over as evidence of commissioning results?
- Do you require third-party witness testing or a joint acceptance committee presence for final sign-off?
- What defines done for commissioning and acceptance (for example: sustained throughput X units/hour, integration error rate < 0.5%, and signed acceptance by your operations lead)?
Train Operators and Maintenance Technicians
- How many operators and maintenance technicians must be trained per shift and what training roles exist (operator, floor supervisor, electrician, controls tech)?
- Which training formats do you prefer for each role (classroom, shadowing during live operations, simulator/emulator sessions, training manuals)?
- Do you require certification exams, practical sign-offs, or digital badges for operators and technicians to be authorized to work on the equipment?
- What languages and shift times must training be scheduled for to cover all operator groups?
- Provide the list of existing SOPs and any site-specific safety procedures we must integrate into the operator curriculum (lockout/tagout, material handling rules).
Provide Spare Parts Kit and Initial Inventory
- Which critical spare parts do you require in the initial kit for each equipment type (drives, bearings, sensors, belts, PLC modules)?
- What minimum on-site spare-part coverage do you require expressed in MTTR (mean time to repair) days or number of failures covered?
- Do you have existing warehousing for spare parts and recommended storage environmental controls (temperature/humidity limits) for critical components?
- How should spare parts be tagged and logged for inventory reconciliation (part numbers, BOM reference, shelf location coding)?
- Specify whether initial spare kit pricing must be capitalized or included in operating budget and any PO or asset tagging requirements.
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Simulation & Validation
Conduct throughput simulations, emulation, or pilot validations against the agreed acceptance criteria to de-risk performance assumptions.
- decision_readiness
- current_state
- desired_state
- success_criteria
- gaps
- stakeholders
- decision_readiness
- decision_readiness
- decision_readiness
- decision_readiness
- decision_readiness
- decision_readiness
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Mutual Commit
Finalize commercial and legal terms, confirm timelines, responsibilities, acceptance gates, and governance for the program.
Agreement Modules
- Master Services Agreement (MSA)
- Statement of Work (SOW)
- Purchase Agreement
- Acceptance Criteria & Test Plan
- Commercial Terms & Payment Schedule
- Service Level Agreement (SLA)
- Change Order Agreement
- Program Governance & RACI
- Committed Project Schedule
- Warranty & Spare Parts Agreement
- Data Processing Addendum (DPA)
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Deployment
Lock readiness facts, configuration values, and validate go-live criteria before execution.
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Pre-Deployment Readiness
Confirm concrete readiness facts — site access, safety permits, cutover windows, named owners, and staffing plan before scheduling field work.
Pre-Deployment Questions
Environment and site access
- Is the deployment scope a single site or multiple sites? (If multiple, we'll ask you to list each site next so we can plan per location.)
- List each site to be deployed (site name and street address, one per line).
- For each listed site, what is the earliest date field work may begin? (enter dates or 'TBD')
Data and configuration
- Is WMS / warehouse control integration required and which environment is approved for integration testing? (production / staging / none — we must know before scheduling network changes)
- Has network access (VPN/firewall allowlist, VLAN changes) been scheduled and who on the buyer team will approve network access for install days?
People and ownership
- Provide named owners (name, role, contact) for these buyer workstreams: site access/badging, safety/facilities permits, IT/WMS, operations (cutover lead), and maintenance.
- Will the buyer supply an on-site cutover team for installation days (operations lead, IT lead, maintenance technician)? (We need onsite roles confirmed to proceed with scheduling.)
Timing and constraints
- Are required safety permits, insurance certificates, and any regulatory approvals in place for the proposed start date?
- If some approvals or permits are pending, list the pending item(s) and the expected approval date(s).
- Provide approved cutover/blackout windows and any seasonal or business constraints per site (dates/times). (This determines when we can schedule phased installs and cutovers.)
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Integration & Configuration
Capture exact integration and configuration values — WMS interfaces, API endpoints, credentials, network requirements, and equipment settings.
Configuration Details
Environments & Endpoints
- Enter your PRODUCTION WMS API base URL (format: https://... — this exact value will be used by the seller to call your production endpoints)
- Enter your STAGING / TEST WMS API base URL (format: https://... — leave blank if no separate test endpoint)
- Select the WMS interface type for production (the seller will configure the integration connector for this interface)
Authentication & Credentials (NO SECRETS)
- Select the authentication method your WMS expects for API access (Default: OAuth2 (client credentials))
- Provide the non-secret identifier required for authentication (exact client_id, integration username, API key name, or certificate thumbprint as recorded in your WMS)
- Credential owner role/team (enter the exact role or team that holds the secret — e.g., 'Identity team', 'Infrastructure / Vault team')
- Select the secure channel that will be used to exchange secrets at deployment kickoff (Default: Buyer's secrets manager)
Network & Security
- Will the buyer provide static public IP address(es) for seller connectivity to on-prem resources? (Default: No)
- If Yes, enter the comma-separated list of public static IP addresses the buyer will route to the seller (format: x.x.x.x, x.x.x.x). Leave blank if 'No'.
Field Mappings, Limits & Integration Options
- Provide the exact WMS field name used for the order identifier in your WMS (enter the canonical field name as it appears in API responses or export files)
- Provide the exact WMS field name used for SKU / item code in your WMS (enter the canonical field name as it appears in API responses or export files)
- Max API calls allowed from seller to buyer WMS per minute (numeric — Default: 120). Enter a whole number.
- Enable real-time inventory sync (push/subscribe) vs. periodic polling? (Default: Yes — choose 'No' to use polling only)
Equipment Polling & Monitoring
- Default conveyor / device polling interval in seconds used by the integration (numeric — Default: 5)
- Provide the preferred monitoring/alert endpoint the buyer accepts for integration alerts (format: https://... or syslog://... — enter exact endpoint)
- Enter the time zone for scheduled cutover windows and timestamped logs (Default: UTC — use IANA name, e.g., America/Chicago)
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Field Installation & Commissioning
Execute phased installation, equipment commissioning, WMS integration, operator training, and cutover sequencing with clear owners and escalation paths.
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Go-Live Acceptance
Verify live operational performance, throughput, integration stability, training completion, and maintenance readiness before formal acceptance and billing.
Checklist items
- Obtain written go-live throughput acceptance
- Deliver integration stability report and sign-off
- Complete end-to-end order reconciliation
- Confirm operator training and competency sign-offs
- Deliver maintenance handover package and acceptance
- Verify safety and regulatory clearance for live operations
- Validate rollback and contingency plan with dry-run
- Provision monitoring, dashboards, and alerting; confirm access
- Confirm support, escalation matrix, and warranty start
- Receive formal production acceptance and billing authorization
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Operational Success
Monitor outcomes against success metrics, run recurring success reviews, and track issues and enhancement requests through a shared ticketing channel.
Success Reviews
- Go-Live Health Check (week 1-4)
- First Performance Measurement (weeks 4-10)
- 90-Day Realization Review
- Operational Quarterly Review
- Annual Success Review
Issues & Enhancements
- Produce a written root-cause analysis for the top throughput shortfall, including data sources and proposed fixes.
- Create or update tickets for all critical open issues in the shared channel with target remediation dates.
- Circulate operator training completion roster and identify any additional training sessions needed within 10 business days.
- Present first-period performance vs Implementation Scope targets
- Root causes for the top throughput or integration gaps are agreed and documented.
- A prioritized set of corrective actions is created with target dates and tracking in the shared ticketing channel.
- Short-term operational mitigations are specified to limit customer impact while permanent fixes are implemented.
- Quarterly trend review for order throughput and integration uptime
- Record all agreed corrective actions in the shared ticketing channel with SLA target dates.
- Collect and deliver integration logs for the last 14 days to support debugging of WMS interface errors.
- Year-long performance summary and variance analysis
- Documented annual realization status against Implementation Scope targets with remaining gaps identified.
- Closure plan for critical unresolved issues agreed with timelines.
- Updated operational runbooks and handover items prepared for the buyer's leadership.
- Deliver an annual realization report summarizing performance vs Implementation Scope and open items.
- Produce a maintenance improvement plan addressing recurring incidents with target implementation dates.
- Publish updated runbooks and escalation procedures reflecting lessons learned during the first year.
- Top three operational priorities for the next quarter are agreed and scheduled.
- High-priority tickets have target closure dates and are assigned in the shared ticketing channel.
- A plan for any required operator retraining or staffing changes is documented.
- Publish the prioritized enhancement backlog for the quarter with start and end dates.
- Update the shared ticketing channel with closure targets for all high-priority incidents.
- Create a short training refresh schedule for operators tied to any process or configuration changes.
- 90-day aggregated performance vs Implementation Scope
- Agreement on remediation plans and dates for all outstanding items that prevent target realization.
- Clear confirmation of legacy system decommissioning status or a documented retention plan where applicable.
- A maintained list of enhancement requests with prioritization criteria for next-quarter work.
- Publish the 90-day performance summary with open items and remediation timelines to the shared workspace.
- Document legacy system decommissioning or retention decisions and the data archive status in a single accessible record.
- Schedule any required re-simulations or pilot validations for remediation items that impact throughput prediction.
- Re-confirm success criteria and owners
- All measurable acceptance criteria from Implementation Scope are reviewed and owners are confirmed.
- High-priority open issues are identified, documented in the shared ticketing channel, and have remediation dates.
- Short-term stabilization actions are agreed and scheduled for execution within the next 7 days.
- Publish a one-page go-live health summary that lists confirmed owners for each Implementation Scope criterion.
- Ticket burn-down and enhancement prioritization
- Maintenance readiness and incident trend review
- Deployment and migration validation
- Incumbent system wind-down status, if applicable
- Root-cause analysis for major gaps
- Outstanding enhancements and unresolved tickets
- Persistent issues and enhancement backlog
- Operator proficiency and staffing impacts
- Early adoption and usage signals
- Agree corrective actions and timelines
- Update shared ticketing channel and escalation path
- Confirm support and escalation readiness
- Open issues triage
- Short experiments or reliability improvements
- Lessons learned and continuous improvement handover
- Agree immediate remediation actions