Tapeout Readiness
Long-cycle design programs where IP, foundry, and ecosystem partnerships execute against tapeout and market windows.
This interactive experience is the shipped product itself — the same application code customers run in production, mounted read-only in your browser over a real sample journey. Not a video, not a mockup: because the demo and the product are one codebase, it can never drift from the real thing.
Inside this journey
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Tapeout Readiness Discovery
Align on the target tapeout date, current DRC/timing/fill status, stakeholders, and the foundry acceptance criteria that define success.
Discovery Questions
Quick baseline: timeline and essential counts
- What's your target tapeout window?
- What's the current count of open DRC violations in the primary database you expect us to assess?
- How many timing paths are currently flagged as unresolved or at risk in your latest STA reports?
- Who will be the main technical contact we work with day to day, and what is their role title?
- Walk me through the last time your team faced a foundry rejection, what slipped past review, and what the root cause was
- When do you expect an upstream freeze for netlist or ECOs relative to the tapeout date?
If the first submission fails, here is what breaks
- If the foundry rejects your first mask data submission, what is the immediate schedule and financial impact you anticipate?
- Estimate the likely mask respin or recovery cost you would face from a failed first submission
- Which downstream milestones would slip if you missed the tapeout date?
- How much contingency time exists between a potential respin and critical customer commitments?
- Which stakeholder would apply the most pressure to recover schedule after a rejection?
- What single consequence of a failed first submission would make you cancel or delay the project entirely?
Where the database feels fragile today
- Which parts of your layout feel most likely to trigger an unexpected foundry rejection?
- Are there legacy IP blocks or third-party macros lacking verified PDK support or clear owners?
- Which process-rule categories currently generate the highest volume of violations in your reports?
- How long would it take your internal team to remediate the existing DRC backlog at current headcount and pace?
- Tell us about any IP or blocks with limited access, special signoff steps, or escrow requirements
- Is there any IP or block with missing source files or no available owner that would prevent completing remediation in your timeline?
Alternatives on the table
- Which option are you most likely to choose instead of engaging an external tapeout readiness partner?
- Which internal resources would be reallocated if you pursued the work in-house?
- If you stayed with the current approach, what specific condition would have to be true to avoid a mask respin?
- Has anyone on the team proposed solving this without an outside vendor or partner?
- Which proof point would make you select an external partner today instead of the alternatives?
- What condition would let you commit to a partner in the next 72 hours?
Clear definition of success for submission
- Which foundry acceptance checks must pass on the first submission for you to call it successful?
- Who at your side must sign off before we hand off to the foundry, and what is their role title?
- Describe your current approach to prioritizing violations by acceptance risk and schedule impact
- Which daily KPI on a live dashboard would best reassure your VP of Engineering?
- If our assessment showed more than 25 percent of critical violations required design changes, would you still proceed to meet your tapeout date?
Can we actually run the plan, practical constraints
- Which of these prerequisites are currently missing that would block starting remediation within three business days?
- Are there compliance, security, or legal approvals required before we can access your design data?
- Which EDA tool versions are used for final signoff and are any of them unsupported or missing licenses?
- Name the team or role that controls the accounts and can grant integration credentials
- How many engineers from your side can participate in daily triage and verification during execution?
- Is there any contractual clause, export control, or third-party restriction that would prevent us from exchanging mask data with the foundry on your behalf?
Team rhythm, escalation, and integration
- What level of daily integration with your engineers can we expect for the next six weeks?
- Please name the role that will hold final signoff authority and describe their decision criteria
- Which communication channels should we use for daily triage and urgent escalation?
- How quickly can your team review and approve a remediation patch once we deliver it?
- Tell us your preferred cadence and level of detail for dashboard updates so the VP gets the right visibility
- If our engineers need continuous access to your database for 72 hours before a formal SOW is signed, would you authorize that under your security controls?
Pressure test the schedule
- What upstream freeze point must hold for a realistic chance of first-pass acceptance by your target tapeout date?
- Which calendar events or customer commitments lock the tapeout date for you?
- If post-freeze changes are unavoidable, how will scope and priority be decided and who signs that decision?
- How flexible is your mask shop booking if we need to shift by one week?
- Estimate the contingency budget you have for an unexpected respin or accepted delay
- If our assessment recommends delaying tapeout to avoid a high-risk submission, who can authorize that decision and how quickly must it be made?
Decision levers and next steps
- What is the one thing we must deliver in the assessment to get you to sign a remediation SOW within a week?
- What internal approvals are required to sign a SOW and how long do they typically take?
- What references or evidence would convince your VP of Engineering to proceed now?
- If we deliver an initial prioritized closure plan within 72 hours, who needs to see it and what decision will they be asked to make?
- Select your target signature timeline for the SOW if terms and scope match expectations
- If everything aligns, are you authorized to approve a start date immediately, or would you need to escalate?
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Technical Walkthrough & Integration Plan
Walk through how the seller will remediate violations, integrate with the buyer's EDA flow, and deliver a foundry-ready database on schedule.
Solution Experience
- Technical Walkthrough and Integration Plan
- Confirm the current state and its cost
- You confirm the remediation approach eliminates the rework and mask-respin risk you described.
- Deliver a tailored remediation roadmap with prioritized violation closure plan and estimated closure timelines within 48 hours.
- You confirm the integration plan will run in your EDA environment within the first week given the listed access and tool versions.
- Walk through the remediation approach for representative violations
- Provide read/write access to the current design database, a list of EDA tool versions and license access, and any foundry acceptance appendices within 24 hours.
- Show the EDA integration plan and sample run
- You agree on the minimal evidence set required to approve submission, for example a signed acceptance checklist and specific verification reports.
- Produce a draft acceptance checklist mapping foundry criteria to verification outputs for the next review meeting.
- Map acceptance criteria to the closure checklist
- Validate that this matches your needs
- Technical Walkthrough and Integration Plan
- Technical Walkthrough Deck
- Technical Walkthrough Solution Brief
- meeting
- slides
- document
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Engagement Agreement
Execute the SOW, data-access authorization, fees, and terms required before assessment and any subsequent remediation work begins.
Agreement Modules
- Non-Disclosure Agreement (NDA)
- Master Services Agreement (MSA)
- Statement of Work (SOW)
- Data Access & Authorization
- Data Processing Agreement (DPA)
- Engagement Retainer & Payment Schedule
- Service Level Agreement (SLA) & Dashboard KPIs
- Change Order Agreement
- Intellectual Property & Deliverables License
- Foundry Submission Authorization
- Termination & Refund Terms
- Industry Compliance Addendum (conditional)
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Tapeout Readiness Assessment
Perform the assessment that quantifies open DRC violations, timing risks, fill/antenna gaps, and produces a prioritized closure plan with acceptance-risk scoring.
- desired_state
- success_criteria
- current_state
- gaps
- decision_readiness
- stakeholders
- success_criteria
- stakeholders
- decision_readiness
- desired_state
- current_state
- gaps
- gaps
- current_state
- desired_state
- success_criteria
- stakeholders
- decision_readiness
- decision_readiness
- decision_readiness
- decision_readiness
- decision_readiness
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Remediation Scope
Define remediation modules, responsibilities, timelines, acceptance criteria, and the dashboard KPIs that will demonstrate first-pass foundry readiness.
Scope Configuration
- Run and Close DRC Violations
- Perform LVS and Schematic Corrections
- Insert and Verify Fill Patterns
- Antenna Rule Repairs
- Implement Via Redundancy and Hardening
- Apply Metal Density and Gradient Corrections
- Timing ECOs and Critical-Path Fixes
- Parasitic Extraction and Netlist Update
- Mask Data Preparation and Reticle Layout
- GDSII/OASIS Streamout and Conversion
- Assemble Foundry Submission Package
- Execute Foundry Acceptance Test Runs
- Deploy Real-Time Violation-Tracking Dashboard
Scope Questions
Run and Close DRC Violations
- Which DRC rule deck format does your process design kit (PDK) supply for this design (example: SVRF-equivalent, Tcl rule script, proprietary format)?
- Who on your team is the authorized owner for DRC closure decisions and who is the technical contact for DRC run access?
- How many open DRC violations exist today, broken down by severity (Class A / Class B / Class C)?
- List the DRC run artifacts you can provide immediately (DRC report filenames, full run logs, baseline deck hash, last-run timestamps).
- Provide the preferred turnaround SLA per DRC class for remediation tasks during the tapeout window
- Confirm the maximum number of full-chip DRC iterations included in scope before out-of-scope fees apply
Perform LVS and Schematic Corrections
- Specify the golden netlist format you will supply for LVS comparison (extracted SPICE, LEF/DEF mapped netlist, harmonized gate-level netlist)
- Indicate which LVS report artifacts you can share (LVS summary, mismatch list with coordinates, connectivity deltas)
- Estimate the share of IP blocks that already have LVS-clean golden netlists versus those needing extraction or fixes
- Identify any specific analog, mixed-signal, or foundry-certified IP blocks that historically trigger LVS mismatches (provide block names/IDs)
- Select your preferred discrepancy handling policy for LVS failures
- When is the most recent gate-level netlist capture (date) and does it align with the current layout version you will submit?
Insert and Verify Fill Patterns
- List the fill-pattern libraries or fill-rule recipes your PDK expects (library filenames or catalog identifiers)
- Provide the expected metal density target ranges and window sizes from your foundry checklist (e.g., 30%-70% over 20um window)
- Confirm whether fill insertion should preserve antenna mitigation and special keepout regions (procedural constraint)
- Specify the maximum permitted pattern adjacency or minimum spacing constraints the fill engine must respect (attach rule excerpts if available)
- Indicate any known blocks where servo or embedded test patterns require manual exemption from automated fill
- Estimate hours required to insert and verify full-chip fill patterns given your current design size (provide best guess or range)
Antenna Rule Repairs
- Identify the antenna rules from your foundry checklist that are applicable (example artifacts: antenna ratio thresholds, cumulative metal rules)
- Which nets or macros historically show antenna violations in this design (provide net names or block IDs)?
- Provide the antenna report outputs you can supply (violation list with coordinates, offending path traces, antenna ratio values)
- Confirm your preferred repair strategy for antenna violations
- Outline any supply-chain or IP licensing constraints that prevent insertion of library fix cells into certain blocks
- Estimate the maximum allowed timing impact for antenna fixes on critical nets (ps slack or % of path delay)
Implement Via Redundancy and Hardening
- Specify the via redundancy rules required by the foundry (for example: minimum 2x redundant vias on Mx to My transitions)
- Indicate which layer transitions in your design are most sensitive and require manual review for via hardening
- Identify any restricted layout areas or legacy IP blocks where via geometry cannot be modified
- Select the scope for automated via hardening we should run
- Provide the via design-rule excerpts or PDK notes that define acceptable redundancy and minimum enclosure values
- Estimate the effort (person-hours) to apply and verify via redundancy across the full chip
Apply Metal Density and Gradient Corrections
- Where are the canonical metal density maps and prior density reports for this design stored (path or URL)?
- When was the last metal density analysis run and what windows and layer sets were used?
- Specify the foundry density constraints and gradient rules we must satisfy (include numeric thresholds and window sizes)
- Indicate any custom density rules applied to memory arrays, analog macros, or cut layers that differ from standard density windows
- Choose the remediation tolerance for density corrections (how aggressively we insert/trim patterns)
- Estimate how many density violation hotspots are present and the maximum size of contiguous hotspots (in microns or estimated tile count)
Timing ECOs and Critical-Path Fixes
- List the latest static timing analysis (STA) reports you can provide (timing summary, failing path list, SDC used)
- Specify the STA tool version and the timing constraints (SDC filename) used for the last signoff run
- Identify the top critical paths by name or endpoint nets that require ECO attention
- Indicate whether we have authority to apply register re-timing, buffer insertion, or net-tie changes for timing fixes
- Estimate acceptable timing slack thresholds for ECOs to be considered successful (e.g., >0 ps, >100 ps margin)
- Provide the regression plan and test vectors you expect us to run after ECOs to validate timing (unit tests, gate-level sims, etc.)
Parasitic Extraction and Netlist Update
- List the parasitic extraction formats you require for netlist update (SPEF, RSPF, DSPF) and which one the foundry prefers
- Provide the target corners and PVT (process-voltage-temperature) corners for parasitic extraction runs
- Identify which extracted netlist artifacts must be regenerated (timing-aware netlist, LVS-clean netlist, parasitic-annotated SPICE)
- Indicate any netlist name-mangling or port mapping rules required to keep post-extraction netlist compatible with your regression flow
- Estimate the expected size (bytes or nodes) of extracted parasitic files for the full chip to size tool resource planning
- Identify any special ground-signal or substrate net handling rules to apply during extraction
Mask Data Preparation and Reticle Layout
- Specify the reticle layout parameters you require (reticle tile size, die-packing orientation, frame margins)
- Provide the mask-layer mapping for your foundry submission (layer-to-mask map or mapping file)
- Identify whether the design requires multi-die reticle assembly, stitched reticles, or special write-field shot planning
- Indicate any guardbanding or OPC (optical proximity correction) handoff artifacts the foundry expects with the reticle
- Estimate the time window and blackout dates for final reticle layout approval before submission
- Identify primary constraints for write-field alignment and reticle notch orientation that must be preserved
GDSII/OASIS Streamout and Conversion
- Where are the canonical layout files stored and in which format do you currently keep them (GDSII, OASIS)?
- When was the last successful streamout and do you have a validated streamout script or recipe (include script name/path)
- Specify the layer map and any layer remapping rules we must apply during conversion for foundry submission
- Indicate whether compression options, checksum requirements, or tombstone metadata are required for the foundry's OASIS/GDS package
- Provide the maximum allowed streamout file size constraints and whether streaming across multiple files is acceptable
- Identify any post-streamout verification steps you require (layer count check, polygon parity, checksum) and expected pass thresholds
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Execution
Operationalize rollout with readiness checks, execution, and outcome validation.
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Pre-Deployment Readiness
Confirm concrete readiness facts — owners, EDA tool versions, access, submission windows, and escalation contacts required to execute the plan.
Pre-Deployment Questions
Environment and access
- Are the buyer's production and verification environments provisioned and accessible to the seller? (so we can schedule pre-cutover access and tool validation)
- If access is limited or restricted, who is the environment owner(s) and their role? (name and role only — so we can request the minimal permissions required)
- Has the buyer finalized the EDA tool families and major versions the project will use? (confirming families + major versions lets the seller prepare matching toolchains)
- If finalized, list the EDA tool families and major versions the seller should prepare for (tool family + major version). (used to align licenses and validation steps)
Data and configuration
- Has the buyer declared a single 'submission candidate' database the seller will use as the source of truth? (prevents work on stale snapshots)
- Which reticle/tiling strategy has been chosen for mask data prep? (so reticle preparation steps can be scheduled)
- Is a secure file transfer method and access mechanism for database handoffs provisioned? (SCP/SFTP/secure cloud drop/other — credentials are captured later in DeploymentConfig)
People and ownership
- For these workstreams, has the buyer assigned a named owner? Select all that apply. (we use this to build the RACI and daily triage roster)
- Please provide the primary owner name and role for any selected workstream(s) above. (name and role only — contact details requested in the next question)
- Primary escalation contact during the tapeout window (name, role, preferred contact method). (so urgent issues are routed correctly)
Timing and constraints
- What are the confirmed tapeout submission window dates (first acceptable submission date and final cutoff date)? (so we can schedule daily closure milestones and rehearsals)
- Are there blackout or freeze windows or mandatory foundry gating days the seller must avoid? (select 'None' or indicate that dates will be provided)
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Configuration Details
Lock exact configuration values the team will use — database paths, reticle settings, file formats, and any integration credentials or tool parameters.
Configuration Details
Core Configuration — Paths & Targets (consumed by build and mask-prep)
- Primary design database path (enter the exact absolute POSIX path the build will mount; format: /data/project/design.db — Default: /data/tapeout/design.db)
- Mask layer map file path (enter the exact absolute path to the layer-map file the mask-prep step consumes; format: /path/to/layer_map.csv)
- Target foundry process node (enter the exact node identifier used internally / by the foundry, e.g., "7nm-FinFET" — this exact string will be used in runbooks)
EDA Tools & Versions (consumed by verification and remediation runbooks)
- Primary EDA tool name (enter the exact product name as your team refers to it; this value is used verbatim in verification run commands)
- Primary EDA tool version (enter the exact version string used for verification runs, e.g., "2024.1" — Default: use your current production verification version)
- Final foundry acceptance sign-off owner (enter ONE role or person+role exactly as it should appear on sign-off, e.g., "Director of Tapeout")
File Formats & Reticle (consumed by final layout export and mask-prep)
- Preferred final layout file format for foundry submission (Default: OASIS — select one)
- Reticle grid / orientation setting (enter the exact reticle descriptor the mask house expects; if you are unsure enter "Single-reticle" — format guidance: e.g., "Single-reticle", "Multi-reticle stitch", "Mirror-X")
Integration & Access Identifiers (non-secrets only — consumed by connector and host-setup steps)
- Integration user / service account name for the EDA build hosts (enter the non-secret account username exactly as it exists on your systems; do NOT paste passwords or tokens)
- Credential handoff method for required secrets (choose one — secrets will be exchanged out-of-band via the selected method; default: Your secrets manager)
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Execution & Violation Closure
Manage daily violation triage, fixes, sign-off verification, reticle preparation, and real-time dashboard updates to drive closure to acceptance.
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Foundry Acceptance Checklist
Gate confirming the delivered database meets the foundry's acceptance criteria with named owner sign-offs before submission or mask-data release.
Checklist items
- Obtain written mask-data release (MDR) authorization
- Receive final foundry-acceptance confirmation or pre-check report
- Complete final DRC/LVS/ERC runs on submission database
- Document and sign off all high-severity violations or risk waivers
- Obtain timing closure sign-off or signed timing waiver
- Confirm fill/antenna/density acceptance metrics
- Lock submission configuration and tool versions
- Create immutable rollback snapshot and verify restoration
- Generate submission package manifest and verify checksums
- Complete security, export-control, and IP clearance
- Confirm delivery plan, submission window, and named approvers
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Success
Validate first-pass acceptance metrics, capture lessons learned, and maintain a shared channel for post-tapeout issues and enhancement requests.
Success Reviews
- Go-live health check (weeks 1-4)
- First measurement review (weeks 4-10)
- 90-day realization and lessons learned
- Quarterly post-tapeout operational review
Issues & Enhancements
- Schedule the next quarterly review and distribute the pre-read metrics package one week in advance.
- Confirm first-pass acceptance outcome
- Confirm the first-pass acceptance status as recorded in Foundry Acceptance Checklist and surface any outstanding acceptance conditions.
- Reduce the number of open post-submission foundry issues and define target MTTR improvements where applicable.
- Produce a documented lessons-learned summary and an operational procedure for handling enhancement requests.
- Publish the lessons-learned document and circulate it to the design and process teams for archival.
- Open enhancement requests in the shared backlog and tag each with expected impact on post-submission issue count or MTTR.
- Activate the agreed post-tapeout communication channel and document triage rules and escalation steps in the channel's pinned notes.
- Trend review, issues and MTTR
- Ensure monthly post-tapeout issue count and MTTR are stable or improving toward targets recorded in Remediation Scope.
- Select the top enhancement requests for execution in the coming quarter and document expected impact.
- Confirm there are no unresolved operational risks that would jeopardize future tapeouts.
- Produce a prioritized enhancement plan for the next quarter with expected impact on issue count or MTTR.
- Close any low-value legacy items that remain in the backlog and archive their rationale.
- Re-confirm success criteria and owners
- Confirm all deployment checklist items are complete and owners for each acceptance criterion are named.
- Identify and log any critical blockers that would prevent reliable post-tapeout monitoring.
- Agree short-term actions to resolve critical blockers within an agreed window.
- Publish deployment verification checklist and confirm dashboard access for the buyer's team.
- Create an itemized blocker list with target resolution dates for any critical issues found in this session.
- Enable the shared post-tapeout communication channel and distribute escalation contacts.
- Present first-measurement data
- Determine whether number of open DRC violations at submission and violation closure rate are meeting targets recorded in Remediation Scope.
- Identify root causes for each off-track metric and agree a time-bound remediation plan.
- Commit to dashboard and alert updates to provide earlier detection of metric regressions.
- Publish a prioritized remediation task list linking each task to the metric it affects and target resolution dates.
- Configure automated alerts for metric regressions and confirm recipients for each alert channel.
- Schedule a follow-up status checkpoint to validate progress against the agreed timeline.
- Deployment and access verification
- Compare results to targets in Remediation Scope
- Review post-submission issue inventory and MTTR
- Enhancement backlog prioritization
- Capture lessons learned and process changes
- Early signals and dashboard sanity check
- Open remediation and operational risk review
- Root-cause diagnosis for gaps
- Agree post-tapeout support channel and enhancement backlog workflow
- Short actions and next steps
- Open blockers and immediate risks
- Agree corrective actions and timeline
- Agree immediate remediation actions
- Update monitoring and alert thresholds